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Maintenance Management System

Maintenance Management System (CMMS/EAM) - Manufacturing

Reliability‑centered, mobile‑first maintenance: asset registry & hierarchy, PM/CBM/RCM, work orders & permits, predictive analytics, spares & MRO procurement, planning & scheduling, mobile e‑sign, safety/LOTO, calibration, costing & KPIs — integrated with ERP, MES/SCADA/IoT, and WMS.

Reliability-centered maintenance
Mobile-first with offline support
Integrated with ERP/MES/IoT
Request Free Customization
Keep critical assets running—plan, predict, and control
Key outcomes
CMMS/EAM Suite
Higher Uptime, Lower Cost
  • Fewer breakdowns
  • Optimize labor & spares
  • Permits, LOTO, JSA
  • Safer operations
Core capabilities

Standard Features

Asset Registry & Hierarchy

Sites/areas/lines/equipment; locations, meters, criticality, and warranties.

Preventive Maintenance

Time/usage/condition‑based PMs, job plans, checklists, and auto‑generation.

Work Orders & Permits

Requests, approvals, permit‑to‑work, LOTO, JSA, and digital forms/photos.

Planning & Scheduling

Backlog, kitting, capacity, shift calendars, assignments, and Gantt boards.

Mobile Maintenance

iOS/Android offline, QR/NFC/barcode, time & parts issue, and e‑signature.

Predictive/Condition Monitoring

IoT signals, vibration/thermal, CBM thresholds, and alerts.

Failure Codes & RCM/FMEA

Root cause (5‑Why/Pareto), RCM strategies, and improvement plans.

Spare Parts & Inventory

BOMs, min/max, reorder, kitting, vendor catalogs, and alternates.

Procurement & Contracts

PR/PO, services, SLAs, warranties, and vendor scorecards.

Calibration Management

Equipment registry, schedules, certificates, and audit trails.

Costing & KPIs

Labor/materials, MTBF/MTTR, availability, and OEE links.

Document Control

Manuals, drawings, revision control, and read‑acknowledgements.

Dashboards & Reports

Backlog, compliance, workforce, spend, and reliability analytics.

Integrations

ERP (finance/inventory), MES/SCADA/IoT, WMS, GIS/BMS, EHS.

Business value

Business Benefits

More Uptime & Asset Life

PM/CBM and planning reduce failures and extend life.

Faster Response

Mobile app, clear priorities, and ready kits cut delays.

Lower Spare Holding

Right min/max and alternates reduce working capital.

Safety & Compliance

Permits, LOTO, and calibration records support audits.

Data‑Driven Reliability

MTBF/MTTR and root causes guide improvements.

Full Traceability

Costs and histories per asset for decisions and audits.

Technology and integration

Technology & Integration

CMMS/EAM is ready to connect with ERP, MES/SCADA/IoT, WMS, GIS/BMS, and EHS systems so maintenance, operations, and IT can build an ecosystem instead of more silos.

Integration with maintenance systems

  • Connect to ERP for finance, inventory, and procurement data.
  • Integrate with MES/SCADA/IoT for real-time equipment and production data.
  • Link with WMS for spare parts inventory and kitting.
  • Feed data to data warehouse or BI platforms for analytics and reporting.

Security, access, and deployment

  • Role based access and single sign on options for security alignment.
  • Support for cloud, on premise, or hybrid deployment.
  • Scalable architecture ready for gradual rollout.
  • API‑First design for custom integrations and extensions.
Engagement model

What You Get

Implementation approach follows the same pattern as other Rayterton solutions. The focus is a working CMMS/EAM environment that already reflects your asset list, PM strategies, and workflows before you make any commercial commitment.

Before go live

  • Branding (WOs/reports) for your organization.
  • Custom workflows & KPIs tailored to your maintenance needs.
  • Trial access until go‑live with your actual data and processes.

After go live

  • Annual maintenance incl. change requests without extra manday cost.
  • On‑prem or cloud deployment options as per your preference.
  • Optional deeper integration with other Rayterton modules.

Ready to customize CMMS/EAM for your maintenance

Share your asset list and PM strategies — we'll configure hierarchies, PMs, and mobile WOs for a pilot.

Rayterton can start the project without any upfront payment and without long term contracts. The focus is to make sure the solution fits and successfully goes live first.