Rayterton Supply Chain Management (SCM)

End to End Supply Chain Management

Rayterton Supply Chain Management (SCM) solution optimizes supply chain operations, from order intake and production planning to inventory management, supplier performance, and real-time shipment tracking across multiple plants and production lines. Our system integrates seamlessly with ERP, MRP, WMS, QMS, and TMS, ensuring end-to-end visibility and operational efficiency

Executive SCM Dashboard

Executive SCM Dashboard provides managers with a comprehensive view of the entire supply chain's performance, offering real-time data and insights across multiple plants. It tracks key performance indicators (KPIs) such as OEE, OTIF, Inventory Health, and Supplier Performance, allowing decision-makers to identify bottlenecks, optimize processes, and ensure smooth operations.

Order Management Live Tracking

Order Management Live Tracking module enables seamless order tracking from ERP through the production process, ensuring that materials, capacity, and priorities are aligned. Orders can be dynamically updated with real-time status tracking, providing a clear picture of the order lifecycle.

Supply and Production Planning Gantt Chart

Supply and Production Planning module offers a Gantt chart view of production schedules, helping planners visualize the allocation of resources and materials. The system accounts for material availability, tooling, and capacity constraints, making it easier to manage complex production schedules.

Real Time Production Shop Floor

Real-Time Production Shop Floor module guides operators with digital work instructions, ensuring task consistency and reducing errors. Each task is tracked in real-time, with progress monitored through the system. Scans for material, tool IDs, and operator badges are enforced to ensure full traceability.

Machine Data Collection & Event Tracking

Machine Data Collection allows real-time monitoring of machine performance and event tracking. The module records machine start/stop times, changeovers, alarms, and downtime events, providing a comprehensive timeline of machine operations.

OEE Analysis and Performance Management

OEE Analysis provides a deep dive into production efficiency by breaking down OEE into Availability, Performance, and Quality. It links losses to reason codes and events, helping teams identify key areas for improvement.

Andon Escalation, and Alert System

Andon Escalation module tracks issues in real-time, from material shortages to quality concerns. With an SLA timer, the system ensures that each issue is resolved within the predefined time frame.

Quality Control In Process And SPC

In-Process Quality Control and Statistical Process Control (SPC) to monitor production quality in real time.

Traceability and Genealogy Tracking

Traceability and Genealogy Tracking module provides comprehensive visibility into the lifecycle of products, enabling you to trace each component, lot, and serial number across the entire supply chain.

NCR & CAPA Management Flow

Track and manage Non-Conformance Reports (NCR) and Corrective and Preventive Actions (CAPA) with a structured workflow and audit trail, ensuring continuous improvement and compliance. NCR and CAPA Management Flow ensures that every deviation from quality standards is documented and addressed through a well defined process.

Inventory & Material Kanban

Manage inventory and materials efficiently with eKanban and supermarket inventory management, ensuring uninterrupted material flow on the production line. Inventory & Material Kanban module helps streamline material management by automating the tracking of inventory levels and material requests.

Control Tower Executive KPI Analytics

Provide an executive-level view to monitor SCM KPIs across all plants, enabling data-driven decision-making at the managerial level. Control Tower Executive KPI Analytics module offers a comprehensive overview of key supply chain performance metrics (KPIs), helping leadership track performance and make informed decisions.

Glossary

SCM (Supply Chain Management)
The overall process of managing the flow of materials, products, and information from suppliers to customers.

ERP (Enterprise Resource Planning)
The main business system used to manage orders, finance, inventory, and production.

MRP (Material Requirements Planning)
A system that calculates what materials are needed and when, based on production plans.

WMS (Warehouse Management System)
Software used to manage warehouse operations and inventory.

QMS (Quality Management System)
Software used to manage quality processes and compliance.

TMS (Transportation Management System)
Software used to plan, track, and manage transportation and shipments.

KPI (Key Performance Indicator)
A key number used to measure performance, such as delivery or inventory levels.

OEE (Overall Equipment Effectiveness)
A metric that measures how efficiently production equipment is used.

OTIF (On Time In Full)
A measure of whether customer orders are delivered on time and in the correct quantity.

SPC (Statistical Process Control)
A statistical method used to monitor and control production quality.

NCR (Non-Conformance Report)
A report created when products or processes do not meet quality requirements.

CAPA (Corrective and Preventive Action)
A structured process to fix quality problems and prevent them from happening again.