Manufacturing Execution System

Manufacturing Execution System (MES)

Real‑time shop‑floor control: order dispatching, work‑center loading, OEE, downtime & scrap tracking, SPC, electronic batch records, digital work instructions, tool & mold life, traceability, Andon/escalations, and performance dashboards — integrated with ERP/MRP, PLC/IoT, QMS, and WMS.

End to end production quality
Multi plant and multi line ready
Support for ISO and customer standards
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100 percent risk free, no upfront payment or long term contract commitment
Key domains covered
Shop Floor
OEE, SPC, Traceability
  • Higher OEE - Less downtime & minor stops
  • Quality First Time - SPC & digital checks
  • Real‑time Visibility - Live WIP and bottlenecks
Unified platform for modern plants

Standard Features

Comprehensive shop‑floor control covering order dispatching, work‑center loading, OEE, downtime & scrap tracking, SPC, electronic batch records, digital work instructions, tool & mold life, traceability, Andon/escalations, and performance dashboards.

Work Order Dispatching

Sequence & release by priority, due date, and constraints; e‑kanban.

Operator UI & DWI

Touch screens, digital work instructions, BOM/routing access, and e‑sign.

Data Collection

Start/stop, counts, scrap/reason codes, changeovers, and labor capture.

OEE & Performance

Availability, performance, quality; shift/line/cell views and Pareto.

Downtime Management

Automatic and manual events, reasons, MTBF/MTTR, and escalation.

SPC & Quality Checks

Sampling, control charts, rule violations, and NCR/CAPA triggers.

Traceability & Genealogy

Lot/serial, component genealogy, and rework/hold releases.

Tool & Mold Management

Life counters, preventive services, and qualification runs.

Materials & e‑Kanban

Material calls, e‑kanban cards, and supermarket management.

Energy & Utilities

Meter capture and line‑level energy KPIs.

Dashboards & Andon

Cell/line/plant boards, alarms, andon calls, and team huddles.

Integrations

ERP/MRP, PLC/IoT, QMS/LIMS, WMS scanners, and Data Warehouse/BI.

Business benefits

Business Benefits

Drive operational excellence with real‑time visibility, improved quality, and faster response times across the shop floor.

Throughput Increase

Bottleneck focus and quicker changeovers raise output.

Scrap Reduction

Digital checks and SPC catch issues early.

Shorter Lead Time

Real‑time WIP and material calls keep lines flowing.

Consistent Quality

Standardized work and e‑signatures enforce best practice.

Operator Engagement

Clear targets and andon enable faster problem solving.

Audit & Recall Ready

Full genealogy and e-records support compliance.

Integration ready

Technology & Integration

Seamlessly connect with your existing systems and infrastructure for a unified manufacturing ecosystem.

Integration capabilities

  • ERP/MRP integration for order and material synchronization
  • PLC/IoT connectivity for real‑time machine data capture
  • QMS/LIMS integration for quality data flow

Deployment options

  • WMS Scanners for material tracking and traceability
  • Data Warehouse/BI connectivity for advanced analytics
  • API‑First & SSO for secure enterprise integration
What you get

What You Get From Rayterton

Implementation approach follows the same pattern as other Rayterton solutions. The focus is a working MES environment that already reflects your processes and constraints before you make any commercial commitment.

Before go live

  • Branding (dashboards) customized to your organization
  • Custom KPIs & reports tailored to your requirements
  • Trial access until go‑live with full functionality

After go live

  • Annual maintenance incl. change requests
  • On‑prem or cloud deployment flexibility
  • Optional deeper integration with other Rayterton modules

Ready to customise MES for your manufacturing operations

Share your lines, cells, and constraints — we'll configure dispatching, OEE, and SPC for a pilot.

Rayterton can start the project without any upfront payment and without long term contracts. The focus is to make sure the solution fits and successfully goes live first.