Manufacturing ← Back to Software List

IoT Manufacturing Monitoring System — Manufacturing

Real‑time visibility from machine to enterprise: connect PLC/SCADA/IIoT, stream telemetry, compute OEE, track downtime & micro‑stops, SPC and energy metrics, alarms & escalations, digital workboards, predictive analytics, and historian/data‑lake feeds — integrated with MES, CMMS/EAM, QMS, and ERP.

Higher OEEImprove availability, performance, quality
Fewer BreakdownsEarly warnings & patterns
Faster DecisionsLive dashboards & alerts

Standard Features

Connectivity & Edge

OPC UA/DA, Modbus, MQTT, REST; edge gateway buffering and local logic.

Data Collection

Tags, counters, cycle/idle states, job/part IDs, operator input terminals.

OEE & Losses

Availability, performance, quality; Six Big Losses, micro‑stops, changeovers.

Downtime Tracking

Automatic detection, manual reason codes, Pareto, and MTBF/MTTR links.

Andon & Alerts

Rule‑based alarms, call‑for‑help, escalation, and notification center.

SPC & Quality Signals

X‑bar/R, p/np, c/u charts, rule violations to CAPA/QMS.

Energy & Environment

kWh, compressed air, water, emissions, and cost per unit KPIs.

Digital Workboards

Cell/line dashboards, takt/target vs actual, status lights, and KPIs.

Predictive Analytics

Anomaly detection, degradation trends, and failure prediction.

Historian & Data Lake

High‑resolution time‑series retention and BI access.

Integrations

MES/ERP for orders/SFC, CMMS for WOs, QMS for CAPA, and Data Warehouse/BI.

Security & Governance

TLS, RBAC/SSO, audit logs, device inventory, and patch status.

Business Benefits

See Problems Early

Live signals expose losses and drift before quality escapes.

Shorten Response Time

Andons and alerts get the right help to the right place.

Increase Throughput

Fewer micro‑stops and faster changeovers lift capacity.

Lower Energy per Unit

Track and tune energy vs output across shifts and SKUs.

Data You Can Trust

Edge buffering, governance, and historian ensure accuracy.

Connected Improvement

Close the loop with CMMS and QMS for sustained gains.

Technology & Integration

OPC UA/DA Modbus MQTT/REST Edge Gateway Timeseries Historian MES/ERP/QMS/CMMS Data Warehouse/BI API‑First & SSO

What You Get

Branding (boards/reports) Custom KPIs & alerts Trial access until go‑live Annual maintenance incl. change requests On‑prem, edge, or cloud
Ready to customize
Make every machine visible—and every loss actionable.
Share your lines, PLCs, and top losses — we’ll configure OEE, downtime, and alerts for a pilot.
Request Free Customization