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Costing & Budget Control System — Manufacturing

Full‑visibility costing and spend control: standard/actual/ABC cost, BOM‑routing rollups, PPV/usage/mix/yield variances, WIP & COGS, cost‑to‑serve and profitability, scenario simulation, and CAPEX/OPEX budgets with approvals — integrated with ERP/MRP, MES/WMS/SCM, and Data Warehouse/BI.

Margin UpliftIdentify & fix cost leaks
Faster Period CloseDays to hours
Cost TransparencyProduct/customer/site views

Standard Features

Product Costing

Standard/actual/ABC cost models; materials, labor, machine, overheads, and rates.

BOM & Routing Rollup

Multi‑level rollups with scrap, yield, rework, and alternate materials/routings.

Overhead & Rates

Work‑center rates, burden pools, drivers (hours/kWh/m²), and revaluation.

Variance Analysis

PPV/MPV, usage/mix/yield, labor efficiency/rate, and overhead spending/volume.

WIP, COGM & COGS

WIP valuation, production cost, and cost of goods sold with audit trail.

Inventory Valuation

FIFO/LIFO/weighted average/standard, revaluation and back‑flush options.

Budgeting & Forecasts

Annual budgets and rolling forecasts for CAPEX/OPEX, projects, and departments.

Spend Control & Approvals

Budget checks, PR/PO commitments, tolerance, and multi‑level approval.

Profitability & Cost‑to‑Serve

Gross margin by product/customer/channel; landed cost and logistics.

Scenario & Simulation

What‑if on price, mix, scrap, and rates; sensitivity and break‑even.

Reporting & Dashboards

Cost bridges, waterfall, margin analysis, and early‑warning alerts.

Data Governance

Versioning, audit logs, SOX controls, and segregation of duties.

Integrations

ERP/MRP, MES/WMS, SCM/TMS, EPM/BI, and spreadsheet import/export.

Business Benefits

Better Margins

See true cost drivers and act quickly (rates, scrap, mix).

Spend Discipline

Budgets and approvals reduce maverick spend.

Fast, Accurate Close

Automated rollups and bridges cut cycle time.

Decision Confidence

Scenario analysis supports pricing and sourcing.

Commercial Insight

Profitability by product/customer/channel.

Audit‑Ready

Controlled, traceable calculations and data.

Technology & Integration

ERP/MRP MES/WMS SCM/TMS EPM/BI Spreadsheet Import API‑First & SSO

What You Get

Branding (reports/bridges) Custom models & dashboards Trial access until go‑live Annual maintenance incl. change requests On‑prem or cloud
Ready to customize
Know your real cost—and control it before it hits the P&L.
Share your BOM/routings and cost drivers — we’ll configure rollups, variances, and budget controls for a pilot.
Request Free Customization